Tag: MiningDustSuppression

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Dust separator – PC CYCLONE

Dust separator PC CYCLONE

Dust separator
PC CYCLONE

The PC® CYCLONE is a pre-separator which, through centrifugal force, considerably reduces the presence of coarse dust particles.

PC® CYCLONE is used as preliminary treatment of the contaminated stream to partially abate the polluted elements in the air. The standard HFiltration cyclone supply includes the dust collection bin up to Ø1000 mm. To promote the discharge of the abated dust, in addition to the Ø1000 mm, a motorized rotary valve is installed by default below the cyclonic cone.

We suggest using the PC® CYCLONE dust separator as a pre-dust suppressor, paired with our Cart, HJL Bag or Pulsatron Compact® filters. Recommended for a wide range of industrial processes where dry dust and coarse dust or sparks must be treated. The head loss in these cyclones varies between 95 and 130mm H2O.

For heavy duty applications, the pre-separator can be made of wear-resistant steel (HARDOX®).

APPLICATIONS

  • Aluminum and zinc
  • Food processing
  • Dry machining on machine tools
  • Chemical processes
  • Cement
  • Pharmaceutical processing
  • Carbon
  • Epoxy coatings
  • Grinding
  • Sandblasting
  • Pneumatic transport of powdered solid materials
  • Milling-153
  • Metal washing machines-139
  • Feed production
  • Satin finishing

Advantages

  • Drop in concentration at dust remover inlet
  • Reduced maintenance costs
  • Dust pre-separator
  • Reduced risks of fire

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Horizontal cartridge filter – PULSATRON H

hfiltration-pulsatrion-h

Horizontal cartridge filter
PULSATRON H

The PULSATRON H cartridge filter is a Pulse-Jet self-cleaning modular dust remover with pneumatic cartridge cleaning by blowing compressed air against the flow.

The pleated filtering elements are extremely efficient and abate 99.95% of 0.5µm particles, easily ensuring emissions of less than 1mg/Nm3. 

The specific horizontal cartridge configuration allows there to be a descending air flowmaking the unit particularly suited for treating very light fine dust. Horizontal cartridge filter maintenance is carried out from the front and this makes cartridge replacement extremely quick and simple.

Cartridge cleaning is controlled by a sequencer panel that starts the washing cycle; this happens when the pressure drop through the filter reaches a preset value. Cleaning ends when the pressure drop falls below a second threshold: all the washing parameters (Δp of cycle start/start, Δp of clogged filter alarm, duration and frequency of the puff of compressed air) are adjustable based on the operating conditions.

APPLICATIONS

  • Hazardous environments
  • Food processing
  • Laser cutting
  • Chemical processes
  • Pharmaceutical processing
  • Plastics processing
  • Welding
  • Plasma cutting
  • Grinding
  • Deburring
  • Milling-153
  • Paper industry
  • Metal washing machines-139
  • Feed production
  • Thermal cutting

Advantages

  • High filtration efficiency and low output emissions (≤ 1 mg/Nm³*) *Other emissions obtainable on request
  • Long lasting filtering cartridges
  • Fast, simple filtering cartridge maintenance
  • The Bag-in Bag-out system can be implemented as optional
  • Extremely low installation, use and maintenance costs
  • Compact units that require minimum installation space
  • Safe and easy inspection

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Hydrodynamic FilterIDRODUST COMPACT

Hydrodynamic Filter IDRODUST COMPACT

Hydrodynamic Filter
IDRODUST COMPACT™

Hydrodynamic filter for dust, vapor, and gas suppression that utilizes the effect of micro-mixing of air to be treated with water.  

Equipped with an innovative design, the machine uses spray nozzles in the pre-chamber to filter out macroparticles and collect them at the bottom of the tank. Subsequently, in the Venturi throat, a centrifugation process occurs through the use of a second set of nozzles, enabling the microfiltration of residual polluted particles. This increases filtration efficiency while reducing the complexity of the initial setup. 

Before being expelled the clean air passes through a droplet separator, where remaining water particles in the airflow are deposited. The cleaning of the droplet separator is simplified by the presence of a third set of nozzles, allowing thorough cleaning without the need to remove it from the main body. 

APPLICATIONS

  • Gaseous flows
  • Sanding
  • Dust with sparks
  • Machining on machine tools
  • Chemical processes
  • Pharmaceutical processing
  • Plastics processing
  • Welding
  • Grinding
  • Deburring
  • Processes with combustible powders
  • Feed production
  • Satin finishing

Advantages

  • High efficiency
  • Compact and innovative design
  • Ease of maintenance
  • Ease of installation and adjustment
  • Zero fire risk due to the presence of water

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Cartridge filter – HJL CART

HJL CART

Cartridge filter - HJL CART

HJL CART Cartridge filters are fully customisable and designed for each specific project. They are built with S275JR steel of a thickness suitable to operate with medium-high dust loads, for outdoor installation and continuous operation.

The filtering cartridges with Ø125mm, available in lengths between 1,500 mm and 2,000 mm are equipped with SEEGER fastening system for quick maintenance. The fibre used for the cartridge is chosen based on the application. The cartridge can be removed from the walk-on filter roof.

HJL CART cartridge filters are equipped with a counter-current Pulse-Jet compressed air cleaning system. This is mainly composed of a compressed air tank, PED certified according to the 2014/68/EU standard, equipped with pre-wired “Full Immersion” membrane valve with BUS management system and electronic control unit installed on the filter for automatic cleaning based on when the cartridges are clogged.

To optimise cleaning system efficiency, Venturi nozzles can be installed on each cartridge. The cartridge filter dust discharge system is built with a collector auger at the bottom of the hopper and sealed rotary feeder for unloading in Big-Bags 

APPLICATIONS

  • Grinding, sanding, edging
  • Dry machining on machine tools
  • Marble Cutting
  • Chemical processes
  • Cement
  • Pharmaceutical processing
  • Carbon
  • Plastics processing
  • Welding
  • Plasma cutting
  • Epoxy coatings
  • Wenting silos
  • Deburring
  • Pneumatic transport of powdered solid materials
  • Paper industry
  • Processes with graphite
  • Feed production
  • Marble cutting

Advantages

  • Efficiency: High filtrationefficiency and low emissions ≤ 5 mg/Nm³s* *Other emissions obtainable on request.
  • Long lasting filtering cartridges
  • Fast, simple filtering cartridge maintenance
  • Limited maintenance thanks to the efficient counter-washing Pulse-jet cleaning system.
  • Low pressure drops during operation with minimal compressed air or electricity consumption
  • Sturdy and fully sealed construction to assure safe and reliable operation over time.
  • Version ATEX II 3D available on request.
  • Safe and easy inspection

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Industrial Environmentally Solving

About Company
Established in 1996, PT. Profiklin Cemerlang started marketing the most industrial Enviromentally solving

Vision
Engineering into the Green and Sustainable Future.

Mission
*  Master the engineering capabilities in the area of Environment, Health and Safety
*  Utilize the world-class technologies to provide clients with the best possible solutions
*  Provide services with realibility and operational excellence
*  Have a focus, dedicated and eager-to-learn team

Profiklin Office

Taman Tekno BSD Blok J1 No. 7, Tangerang – Indonesia, Setu, Serpong Sub-District, South Tangerang City, Banten 15314

Phone     (021) 758 759-88

EMAIL      profiklin@profiklin.com

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