Oil mist coalescence filter – MCOS

Oil mist coalescence filter MCOS

Oil mist coalescence filter
MCOS

MCOS is a filtration system designed to separate oil and smoke particles from the air in particularly heavy duty work conditions, using the principle of coalescence. Applications for this type of filtration are heavy duty mechanical processing.

The air flow passes through the multilayer fibreglass filter element at low speed, where the coalescence process takes place. By crossing the increasingly thick layers of filtering material, the microparticles of the pollutants are agglomerated, reaching macroscopic dimensions.

What is the coalescence principle? Coalescence is the physical phenomenon through which liquid droplets, gas bubbles or solid particles come together to form larger entities.

Unlike traditional static filters, the coalescence filter does not work exclusively based on clogging, as the particles reach a weight that causes them to fall by gravity into the collecting tank, significantly increasing the useful life of the filter. Once the filter element has been crossed, the air flow goes back to the next element at a low enough speed to avoid dragging the finest particles. To ensure a higher level of purification it is possible to install an additional absolute filtration stage (FFA),with an efficiency rating of 99.99%.

The collected oil particles are expelled through a drain pipe positioned on the back of the filter.

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Oil mist static filter – MIST COMPACT™

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Oil mist static filter
MIST COMPACT™

The new CLEANMIST PRO range includes a series of centrifugal filters for oil mist. Designed, engineered, and patented, the new CLEANMIST PRO range offers high performance, superior efficiency, and ease of maintenance.  

Polluted air is drawn in through the inlet via the centrifugal motion of a bladed impeller equipped with controlled-density bulpren panels. As the air passes through these panels, the particles undergo a coalescence effect, turning into droplets that are then drained outside through a dedicated discharge pipe.  

A subsequent filtration stage, utilizing the physical principle of coalescence combined with an FFA fiberglass filtering medium, ensures an efficiency of 99.99%, a figure supported by tests conducted at production sites by accredited laboratories. 

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Cartridge filter – PULSATRON COMPACT™ ATEX

Cartridge filter
PULSATRON COMPACT™ ATEX

Reliable and silent, Pulsatron Compact® ATEX is a high efficiency self-cleaning modular dust remover cartridge filter suitable for continuous cycle industrial use.

PC® ATEX series filters are designed for industrial applications where dry dust filtration through the principle of physical separation in qualified Ex II 3D environments is required.

The air being treated enters the filter, through a pre-chamber which helps separate the coarse pollutant particles. The air flow then passes through the filtering cartridges, depositing the contaminant outside them, while the clean air is discharged from the upper part of the filter. A cyclic device manages the cleaning of the filter elements with a Pulse-jet system.

IThe Pulse-jet cleaning system consists in the counter-current injection of a high pressure air flow to remove the dust from the filtering elements without interrupting operation. In the event of an explosion, the vent panel mounted on the filter body mechanically collapses by venting the overpressure generated inside the filter upwards.

The design has been created in collaboration with ATEX standard experts and using cutting edge software (Cosmos, Fem and Solid Works3D) that made it possible to carry out simulations to offer Pulsatron Compact ATEX high resistance.

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Horizontal cartridge filter – PULSATRON H

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Horizontal cartridge filter
PULSATRON H

The PULSATRON H cartridge filter is a Pulse-Jet self-cleaning modular dust remover with pneumatic cartridge cleaning by blowing compressed air against the flow.

The pleated filtering elements are extremely efficient and abate 99.95% of 0.5µm particles, easily ensuring emissions of less than 1mg/Nm3. 

The specific horizontal cartridge configuration allows there to be a descending air flowmaking the unit particularly suited for treating very light fine dust. Horizontal cartridge filter maintenance is carried out from the front and this makes cartridge replacement extremely quick and simple.

Cartridge cleaning is controlled by a sequencer panel that starts the washing cycle; this happens when the pressure drop through the filter reaches a preset value. Cleaning ends when the pressure drop falls below a second threshold: all the washing parameters (Δp of cycle start/start, Δp of clogged filter alarm, duration and frequency of the puff of compressed air) are adjustable based on the operating conditions.

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