Biofilters

Biofilters

Biofiltration is a technology by which the gaseous emissions to be treated are conveyed through a biologically active porous medium.

This is nothing more than a sort of bed made up of materials such as bark, shredded wood, mature compost, and peat kept at constant temperature and humidity conditions and colonized by aerobic microorganisms capable of degrading the compounds to be treated present in the airstream.

It is important to emphasize that colonization and metabolic activities occur within the biofilm which, in this case, is the water film that is created around the particles of the solid part of which the biofilter is made.

Before leaving the filter bed, the airstream is enriched with carbon dioxide, of the others volatile organic compounds produced and the heat generated by biochemical reactions.

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Activated Carbon Filters VOC

Thermal oxidizers

Activated Carbon Filters VOC

Activated carbon filtration is an air purification technology, thanks to which a gas stream is purified of polluting elements simply going through a bed of a highly porous material and specific surface that absorbs unwanted molecules.

The absorption capacity is proportional to the surface area and is greatly influenced by a number of factors, including the type and concentration of the pollutant being filtered, humidity, temperature, flow rate, contact time and particle size of the active carbon.

Active carbon filters are particularly suitable for the abatement of VOC in general, but a particularly common use is for the deodorisation of industrial activities where unpleasant odours significantly affect production.

Our modular systems allow us to meet any request in terms of volumes to be treated.

 

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Thermal oxidizers – HFiltration

Thermal oxidizers

Thermal oxidizers

The generic combustor is a abatement system designed to eliminate volatile organic compounds (VOCs) and odours from production lines by thermal oxidation of polluting molecules.

Any type of volatile organic matter can be treated in gaseous form and, in the case of concentrations of pollutants above 1.5 g/Nm3, it is usually possible to go into self-sustaining mode reducing fuel consumption to almost zero.

A thermal oxidiser is an apparatus which aims to expose to high temperatures up to 650 ºC effluents containing pollutants by thermally oxidizing the compounds and releasing only inerts into the atmosphere.

The simplest type is that of pure combustor, where the fumes are burned and then released into the atmosphere. This process has a very high energy cost.

To recover heat and avoid waste, recoverable combustors are used in which, by means of a heat exchanger, a part of the heat produced can be reused.

A further improvement is obtained with the regenerative thermal combustor (RTO) in which the heat from the combustion chamber is transferred and retained in a special ceramic filling coming out of it. This heat is used to pre-heat the incoming polluted fumes in order to allow a reduction of the necessary energy.

The regenerative thermal oxidizer allows the oxidation of the VOCs by increasing the temperature of the polluted air beyond 750 ºC; at full capacity the heat produced by the exothermic oxidation reaction is sufficient to maintain the temperature of the combustion chamber to the desired value without the addition of auxiliary fuel (e.g. methane gas)thus minimising the costs of operating and operating the plant.

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Washing tower – SCRUBBER

Washing tower SCRUBBER

Washing tower - SCRUBBER

The scrubber is a filtering device to abate the concentration of VOC and dust found in gas streams. It is used when the substances to be removed react in water.


Abatement takes places through impact between the nebulised washing liquid and the pollutants in the air. The polluted air is suctioned into the lower part of the washing tower and is washed in counter-current at low speed over a broad contact surface.


Wet abatement systems can be composed of several washing stages, even with different types (e.g. Venturi scrubber, floating washing tower, static washing tower, horizontal scrubber) and with different washing solutions according to the pollutants to be removed and their concentrations.

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Oil mist coalescence filter – MCOS

Oil mist coalescence filter MCOS

Oil mist coalescence filter
MCOS

MCOS is a filtration system designed to separate oil and smoke particles from the air in particularly heavy duty work conditions, using the principle of coalescence. Applications for this type of filtration are heavy duty mechanical processing.

The air flow passes through the multilayer fibreglass filter element at low speed, where the coalescence process takes place. By crossing the increasingly thick layers of filtering material, the microparticles of the pollutants are agglomerated, reaching macroscopic dimensions.

What is the coalescence principle? Coalescence is the physical phenomenon through which liquid droplets, gas bubbles or solid particles come together to form larger entities.

Unlike traditional static filters, the coalescence filter does not work exclusively based on clogging, as the particles reach a weight that causes them to fall by gravity into the collecting tank, significantly increasing the useful life of the filter. Once the filter element has been crossed, the air flow goes back to the next element at a low enough speed to avoid dragging the finest particles. To ensure a higher level of purification it is possible to install an additional absolute filtration stage (FFA),with an efficiency rating of 99.99%.

The collected oil particles are expelled through a drain pipe positioned on the back of the filter.

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Oil mist static filter – MIST COMPACT™

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Oil mist static filter
MIST COMPACT™

The new CLEANMIST PRO range includes a series of centrifugal filters for oil mist. Designed, engineered, and patented, the new CLEANMIST PRO range offers high performance, superior efficiency, and ease of maintenance.  

Polluted air is drawn in through the inlet via the centrifugal motion of a bladed impeller equipped with controlled-density bulpren panels. As the air passes through these panels, the particles undergo a coalescence effect, turning into droplets that are then drained outside through a dedicated discharge pipe.  

A subsequent filtration stage, utilizing the physical principle of coalescence combined with an FFA fiberglass filtering medium, ensures an efficiency of 99.99%, a figure supported by tests conducted at production sites by accredited laboratories. 

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Centrifugal filter for oil mist extraction – CLEANMIST PRO™

Centrifugal filter for oil mist extraction CLEANMIST PRO™

The new CLEANMIST PRO range includes a series of centrifugal filters for oil mist. Designed, engineered, and patented, the new CLEANMIST PRO range offers high performance, superior efficiency, and ease of maintenance.  

Polluted air is drawn in through the inlet via the centrifugal motion of a bladed impeller equipped with controlled-density bulpren panels. As the air passes through these panels, the particles undergo a coalescence effect, turning into droplets that are then drained outside through a dedicated discharge pipe.  

A subsequent filtration stage, utilizing the physical principle of coalescence combined with an FFA fiberglass filtering medium, ensures an efficiency of 99.99%, a figure supported by tests conducted at production sites by accredited laboratories. 

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Cartridge filter – PULSATRON COMPACT™ ATEX

Cartridge filter
PULSATRON COMPACT™ ATEX

Reliable and silent, Pulsatron Compact® ATEX is a high efficiency self-cleaning modular dust remover cartridge filter suitable for continuous cycle industrial use.

PC® ATEX series filters are designed for industrial applications where dry dust filtration through the principle of physical separation in qualified Ex II 3D environments is required.

The air being treated enters the filter, through a pre-chamber which helps separate the coarse pollutant particles. The air flow then passes through the filtering cartridges, depositing the contaminant outside them, while the clean air is discharged from the upper part of the filter. A cyclic device manages the cleaning of the filter elements with a Pulse-jet system.

IThe Pulse-jet cleaning system consists in the counter-current injection of a high pressure air flow to remove the dust from the filtering elements without interrupting operation. In the event of an explosion, the vent panel mounted on the filter body mechanically collapses by venting the overpressure generated inside the filter upwards.

The design has been created in collaboration with ATEX standard experts and using cutting edge software (Cosmos, Fem and Solid Works3D) that made it possible to carry out simulations to offer Pulsatron Compact ATEX high resistance.

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Cartridge filter – PULSATRON COMPACT™ MINI

Cartridge filter PULSATRON COMPACT™ MINI

Cartridge filter
PULSATRON COMPACT™ MINI

The Pulsatron Compact® Mini range includes compressed air self-cleaning high efficiency cartridge filters that can solve all dry filtration problems.

The small size and silent operation (68 dBA) make it especially suitable for those applications where the emission point is not fixed.
The Pulsatron Compact® Mini Cartridge filter can be assembled directly by the customer to the specific needs and type of use.

Polluted air goes into the filter through a pre-chamber that helps separate the coarse particles; the air flow then goes through the cartridge, depositing the contaminant outside of it, while clean air is delivered from the filter head. An automatic cartridge cleaning system maintains the suctioncapacity, washing it by blowing compressed air that sends the dustinto the specific collection drawer or bin.

NB: PC® Mini cartridge filters also have the option of being installed together with a fan on the ground.

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Dust separator – PC CYCLONE

Dust separator PC CYCLONE

Dust separator
PC CYCLONE

The PC® CYCLONE is a pre-separator which, through centrifugal force, considerably reduces the presence of coarse dust particles.

PC® CYCLONE is used as preliminary treatment of the contaminated stream to partially abate the polluted elements in the air. The standard HFiltration cyclone supply includes the dust collection bin up to Ø1000 mm. To promote the discharge of the abated dust, in addition to the Ø1000 mm, a motorized rotary valve is installed by default below the cyclonic cone.

We suggest using the PC® CYCLONE dust separator as a pre-dust suppressor, paired with our Cart, HJL Bag or Pulsatron Compact® filters. Recommended for a wide range of industrial processes where dry dust and coarse dust or sparks must be treated. The head loss in these cyclones varies between 95 and 130mm H2O.

For heavy duty applications, the pre-separator can be made of wear-resistant steel (HARDOX®).

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